4、全塑型阻隔性複合包裝材料
(1)高阻隔性全塑型複合包裝材料
工業化的高阻隔性全塑型複合包裝材料,常用的阻隔性樹脂通常是聚偏二氯乙烯(PVDC)、乙烯-乙烯醇共聚體(EVOH)、芳香尼龍MXD6等等。它們不僅可以製得透明性佳、高(gao)阻(zu)隔(ge)的(de)包(bao)裝(zhuang)材(cai)料(liao),而(er)且(qie)其(qi)熱(re)塑(su)性(xing)性(xing)能(neng)可(ke)以(yi)采(cai)用(yong)共(gong)擠(ji)出(chu)的(de)方(fang)法(fa),由(you)塑(su)料(liao)粒(li)料(liao)直(zhi)接(jie)生(sheng)產(chan)出(chu)所(suo)需(xu)要(yao)的(de)複(fu)合(he)包(bao)裝(zhuang)材(cai)料(liao),實(shi)行(xing)清(qing)潔(jie)化(hua)生(sheng)產(chan)。由(you)於(yu)他(ta)們(men)均(jun)具(ju)有(you)熱(re)成(cheng)型(xing)性(xing),因(yin)此(ci)可(ke)深(shen)拉(la)成(cheng)型(xing),加(jia)工(gong)成(cheng)所(suo)期(qi)望(wang)形(xing)狀(zhuang)的(de)容(rong)器(qi)。
聚(ju)偏(pian)二(er)氯(lv)乙(yi)烯(xi)是(shi)一(yi)個(ge)優(you)點(dian)與(yu)缺(que)點(dian)均(jun)十(shi)分(fen)突(tu)出(chu)的(de)品(pin)種(zhong)。它(ta)是(shi)包(bao)裝(zhuang)領(ling)域(yu)常(chang)用(yong)聚(ju)合(he)物(wu)中(zhong),唯(wei)一(yi)同(tong)時(shi)具(ju)有(you)高(gao)度(du)阻(zu)隔(ge)氧(yang)氣(qi)和(he)高(gao)度(du)阻(zu)隔(ge)水(shui)蒸(zheng)氣(qi)的(de)品(pin)種(zhong),雖(sui)然(ran)其(qi)成(cheng)型(xing)性(xing)能(neng)較(jiao)普(pu)通(tong)通(tong)用(yong)熱(re)塑(su)性(xing)塑(su)料(liao)差(cha),但(dan)在(zai)特(te)定(ding)的(de)成(cheng)型(xing)條(tiao)件(jian)下(xia),不(bu)僅(jin)可(ke)以(yi)製(zhi)造(zao)成(cheng)單(dan)層(ceng)的(de)平(ping)膜(mo)及(ji)管(guan)膜(mo),而(er)且(qie)可(ke)以(yi)通(tong)過(guo)共(gong)擠(ji)出(chu)的(de)方(fang)法(fa),製(zhi)造(zao)多(duo)層(ceng)共(gong)擠(ji)出(chu)複(fu)合(he)薄(bo)膜(mo),還(hai)可(ke)通(tong)過(guo)乳(ru)液(ye)(或者溶液)塗布的方法,製得成本比較低、hanjupianerlvyixitucengdegaozugexingbaozhuangcailiao,yinci,jupianerlvyixizengjingbeikanchengshiyizhongzuiyoufazhanqianjingdezugexingbaozhuangcailiao。ranerjupianerlvyixidehuanbaoshiyingxingjirewendingxingjicha,feiqibaozhuangwubunengtongguorongrongzaolizaishengliyong。erqiebuyifenjie,buhuiweiziranjiexiaonaerhuiguiziran;在焚燒時又會產生氯化氫、ereyingzhileideyouduyouhaiwuzhi。suirantongguorenmendenuli,weiqixishoushifenshaolukeyouxiaodichuliqifenshaoshichanshengdelvhuaqing,danzhijinduiqiangzhiaiwuzhiereyingshangweizhaodaoyouxiaodezhilifangfa,yincirenmenyiduijupianerlvyixileibaozhuangcailiaodeshiyongtichulezhiyi。ruguozaibaozhuangfeiqiwudechuzhijishufangmianmeiyouzhongdadetupo,jupianerlvyixizaibaozhuangfangmiandeyingyongqianjingburongleguan。
乙烯-yixichungongjuti,juyouyujupianerlvyixixiangdangdegaozuyangxing,suiranqizugeshuizhengqidenenglijiaocha,danketongguoyujuyixidengjuxitingfuhe,zhizaochugaozugeshuizhengqidefuhecailiao。tadechengxingxingnengshifenyouliang,keyicaiyongchangguiresuxingsuliaodejiagonggongyiyushebeijiagongchengxing,erqiehuanbaoshiyingxingjijia,jiketongguorongrongzaolidefangfazaishengliyong,youketongguofenshaodefangfahuishoureneng,fenshaoshizhichanshengeryanghuatanheshuierbuchanshengrenheyouhairenleijiankangheweihaiziranhuanjingdewuzhi。buguo,youyuqijiageanggui,yingyongshangshoudaojiaodaxianzhi,suiranjinnianlaigongjichugongyijishebeidejinbu,yijingshifuhecailiaozhongdezugecengkeyijiangdidaozonghoude5%-15%範圍之內,為乙烯- 乙烯醇共聚體類包裝材料的推廣應用創造了較好的條件,但仍局限於那些附加價值較高,其它包裝材料不能勝任的場合。乙烯醇-乙烯共聚體更大規模的應用,尚有待其成本大幅度下降。
芳香尼龍MXD6在標準條件下的阻氧性略低於乙烯-乙烯醇共聚體,但在經過蒸煮處理之後,恢複到原有高阻氧性能所需要的時間較乙烯-乙(yi)烯(xi)醇(chun)共(gong)聚(ju)體(ti)要(yao)短(duan)得(de)多(duo),同(tong)時(shi)它(ta)也(ye)有(you)良(liang)好(hao)的(de)成(cheng)型(xing)加(jia)工(gong)及(ji)環(huan)保(bao)適(shi)應(ying)性(xing),因(yin)此(ci)被(bei)推(tui)薦(jian)於(yu)需(xu)要(yao)蒸(zheng)煮(zhu)加(jia)工(gong)的(de)食(shi)品(pin)包(bao)裝(zhuang)。目(mu)前(qian)其(qi)應(ying)用(yong)的(de)主(zhu)要(yao)障(zhang)礙(ai),也(ye)是(shi)成(cheng)本(ben)問(wen)題(ti)。
(2) 阻隔性全塑型複合包裝材料
目前大量使用的阻隔性全塑型複合包裝材料,是以滌綸(PET)和尼龍(PA6)為阻隔層的複合材料,它們雖然隻有中等的阻氧性,透氧量在100cm3/(m2.24h.O.1MPa)左zuo右you,但dan已yi能neng滿man足zu許xu多duo食shi品pin包bao裝zhuang的de需xu要yao。它ta們men均jun具ju有you良liang好hao的de環huan保bao適shi應ying性xing,較jiao之zhi上shang述shu高gao阻zu隔ge性xing材cai料liao還hai有you成cheng本ben比bi較jiao低di廉lian的de一yi大da優you點dian,因yin而er具ju有you較jiao強qiang的de市shi場chang競jing爭zheng能neng力li,應ying用yong相xiang當dang廣guang泛fan。
滌(di)綸(lun)即(ji)聚(ju)對(dui)苯(ben)二(er)甲(jia)酸(suan)乙(yi)二(er)醇(chun)酯(zhi),在(zai)塑(su)料(liao)軟(ruan)包(bao)裝(zhuang)材(cai)料(liao)方(fang)麵(mian)的(de)應(ying)用(yong)主(zhu)要(yao)是(shi)以(yi)雙(shuang)向(xiang)拉(la)伸(shen)薄(bo)膜(mo)為(wei)基(ji)材(cai)的(de)各(ge)種(zhong)複(fu)合(he)軟(ruan)包(bao)裝(zhuang)材(cai)料(liao)。除(chu)了(le)阻(zu)隔(ge)性(xing)之(zhi)外(wai),滌(di)綸(lun)薄(bo)膜(mo)還(hai)提(ti)供(gong)良(liang)好(hao)的(de)機(ji)械(xie)強(qiang)度(du),雙(shuang)向(xiang)拉(la)伸(shen)薄(bo)膜(mo)的(de)強(qiang)度(du)高(gao),可(ke)以(yi)製(zhi)造(zao)得(de)很(hen)薄(bo),因(yin)此(ci)單(dan)位(wei)麵(mian)積(ji)質(zhi)量(liang)很(hen)小(xiao)。同(tong)時(shi),近(jin)年(nian)來(lai)滌(di)綸(lun)樹(shu)脂(zhi)價(jia)格(ge)有(you)了(le)明(ming)顯(xian)的(de)下(xia)降(jiang),滌(di)綸(lun)薄(bo)膜(mo)單(dan)位(wei)麵(mian)積(ji)成(cheng)本(ben)比(bi)較(jiao)低(di)廉(lian),以(yi)滌(di)綸(lun)薄(bo)膜(mo)為(wei)阻(zu)隔(ge)層(ceng)的(de)軟(ruan)包(bao)裝(zhuang)材(cai)料(liao),已(yi)成(cheng)為(wei)阻(zu)隔(ge)性(xing)複(fu)合(he)包(bao)裝(zhuang)材(cai)料(liao)的(de)首(shou)選(xuan)基(ji)材(cai)之(zhi)一(yi),應(ying)用(yong)極(ji)其(qi)廣(guang)泛(fan)。
傳統的PET薄膜,不具有熱封合性能,當需要製袋時必須事先加工、複合上一層熱封合材料,工序繁複,不僅會增加生產成本,而且還會降低某些特性例如透明性。為了克服PET薄膜不能熱封的缺點,國外已開發出具有熱封性的多層共擠出雙向拉伸PET新產品。
尼龍即聚胺,也是一種中良阻隔性塑料包裝材料,其阻隔性和PET相當,非拉伸PA薄膜的透氣性略大於PET薄膜,拉伸PA薄膜的則低於PET薄膜。尼龍薄膜具有兩個明顯的特點,其一是抗穿刺性能突出,因此特別適用於帶骨食品的真空包裝;qiershinilongjiaoyixichao,erqieshouchaohoukedaozhizugexingnengmingxianxiajiang,yinciduibaozhuangcailiaodezugexingyaoqiujiaogaodeshangpin,yingxuanyongzainilongcengdeliangcefuhejuxitingshuzhiyizuobaohu。
利用多層共擠工藝,已成為提高尼龍複合薄膜阻隔性的有效手段。為了提高共擠出複合薄膜的阻隔性,之前已從原來3-5層,提高到7層以上。當多層共擠薄膜設置有兩層以上的阻隔層時,可避免因生產過程中引起的缺陷錯位而導致的阻隔性能下降,在尼龍、EVOH配合使用時,效果更為明顯。
yibandijiang,jiagongshipincaiyonggaozugexingbaozhuangcailiaoyouzhuyuyanchangshipindebaozhiqi,yincirenmenduigaozugexingbaozhuanggeiyulejidadeguanzhu。danbixuzhichu,shipindebaozhiqi,bujinjinjuedingyubaozhuangcailiaodezugexing,tongshiyejuedingyushipindepeifangzucheng、食shi品pin生sheng產chan加jia工gong工gong藝yi以yi及ji生sheng產chan場chang地di的de衛wei生sheng條tiao件jian等deng諸zhu多duo因yin素su。通tong常chang高gao阻zu隔ge性xing的de包bao裝zhuang材cai料liao,市shi場chang價jia格ge要yao明ming顯xian高gao於yu普pu通tong阻zu隔ge性xing和he低di阻zu隔ge性xing的de包bao裝zhuang材cai料liao,片pian麵mian地di追zhui求qiu包bao裝zhuang材cai料liao的de高gao阻zu隔ge性xing是shi不bu可ke取qu的de,這zhe也ye是shi高gao、中、低三種阻隔性包裝材料得以並存的原因。
三、易開封型包裝材料
隨sui著zhe社she會hui老lao年nian化hua的de到dao來lai,出chu現xian了le降jiang低di包bao裝zhuang的de剝bo離li強qiang度du,采cai用yong易yi開kai封feng包bao裝zhuang的de傾qing向xiang。最zui近jin多duo樣yang化hua進jin程cheng中zhong,還hai發fa生sheng了le過guo去qu僅jin僅jin追zhui求qiu蓋gai材cai易yi開kai封feng性xing能neng的de變bian化hua,除chu了le蓋gai材cai以yi外wai,例li如ru袋dai子zi易yi開kai封feng的de需xu要yao也ye增zeng加jia了le,出chu現xian了le易yi開kai封feng的de麵mian與yu麵mian封feng合he,這zhe種zhong密mi封feng麵mian可ke以yi用yong手shou開kai封feng,不bu需xu要yao使shi用yong鉗qian子zi及ji刀dao子zi。
fangbianshipindeyikaifengxingtongchangshitongguoyikaifengbomodeyingyongershixiande。suoweiyikaifengbomo,shiyizhongkerefengdebomo,bomojinxingrefenghejiagongyihou,fengkoujuyoulianghaodemihexingneng。zaishangpindechucun、運輸過程中,能夠有效地防止內容物泄漏以及外界物質對內容物的汙染,對商品有可靠的保護功能;在需要取出商品時,又可將封合處剝離開,方便地將所包裝的商品取出來。
易開封薄膜一般采用多層複合結構,至少有主層及熱封層。主層的作用是賦予薄膜剛性及拉伸、撕(si)裂(lie)強(qiang)度(du),同(tong)時(shi)具(ju)有(you)高(gao)的(de)熔(rong)點(dian),以(yi)利(li)封(feng)合(he)。熱(re)封(feng)層(ceng)亦(yi)稱(cheng)粘(zhan)合(he)層(ceng),提(ti)供(gong)可(ke)靠(kao)密(mi)封(feng)及(ji)易(yi)於(yu)剝(bo)離(li)的(de)作(zuo)用(yong)。顯(xian)而(er)易(yi)見(jian),熱(re)封(feng)層(ceng)的(de)選(xuan)取(qu),對(dui)於(yu)易(yi)開(kai)封(feng)薄(bo)膜(mo)性(xing)能(neng)的(de)優(you)劣(lie),是(shi)至(zhi)關(guan)重(zhong)要(yao)的(de)。熱(re)封(feng)層(ceng)的(de)材(cai)料(liao)可(ke)以(yi)采(cai)用(yong)專(zhuan)用(yong)黏(nian)合(he)劑(ji)或(huo)者(zhe)專(zhuan)用(yong)配(pei)方(fang),要(yao)求(qiu)不(bu)高(gao)時(shi),也(ye)可(ke)使(shi)用(yong)特(te)定(ding)牌(pai)號(hao)的(de)通(tong)用(yong)樹(shu)脂(zhi)。
比如特殊功能聚合物的粘合,依靠非粘合樹脂微分散,(熱封時通過熱、壓力的作用,在界麵出現微分散相),通過微觀控製非粘合樹脂的微分散狀況,控製封合強度從而達到易開封的目的。
易(yi)開(kai)封(feng)包(bao)裝(zhuang)材(cai)料(liao),在(zai)中(zhong)國(guo)已(yi)有(you)實(shi)際(ji)應(ying)用(yong),如(ru)果(guo)凍(dong)小(xiao)包(bao)裝(zhuang)的(de)覆(fu)蓋(gai)膜(mo),基(ji)本(ben)上(shang)均(jun)采(cai)用(yong)了(le)易(yi)開(kai)封(feng)性(xing)包(bao)裝(zhuang)材(cai)料(liao),在(zai)瓶(ping)裝(zhuang)酸(suan)奶(nai)中(zhong)也(ye)有(you)應(ying)用(yong)。但(dan)總(zong)體(ti)地(di)講(jiang),這(zhe)種(zhong)性(xing)能(neng)優(you)良(liang)的(de)材(cai)料(liao)目(mu)前(qian)在(zai)國(guo)內(nei)的(de)應(ying)用(yong)不(bu)多(duo)。樹(shu)脂(zhi)生(sheng)產(chan)企(qi)業(ye)尚(shang)無(wu)易(yi)開(kai)封(feng)用(yong)專(zhuan)用(yong)樹(shu)脂(zhi)供(gong)應(ying),完(wan)全(quan)依(yi)靠(kao)進(jin)口(kou)的(de)特(te)種(zhong)樹(shu)脂(zhi)。國(guo)內(nei)所(suo)能(neng)夠(gou)提(ti)供(gong)的(de)易(yi)開(kai)封(feng)材(cai)料(liao),品(pin)種(zhong)單(dan)一(yi),基(ji)本(ben)上(shang)局(ju)限(xian)於(yu)PS、PPdengrongqiyonggaicai,mianyumiankaifengdedaiyongyikaifengbaozhuangcailiaodengpinzhongshangweijiangongyehuashengchan,erzaiyixiegongyefadaguojialiruriben,zeyiyouxiliehuachanpingongying。 (待續)
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